Hewn · Library · Tools

Butt Gauge

ReviewedAn independent reviewer read this entry and found corrections. None of them is a way for a person to get hurt, so it is published now. The corrections are listed at the end and are not yet applied to the text: read it with them in hand.

identity

Name: Butt Gauge
Regional / alternate names: Butt Marking Gauge, Butt & Rabbet Gauge (Stanley's own catalog name for the No. 92), Door Hanging Gage, Hinge Gauge — all names found refer to the same functional family; no evidence found of a competing regional term.
Family / category: Layout and marking tools → Edge-referenced scribing gauges → Marking Gauge family, hinge-mortise specialist branch
One line: A marking gauge built to lay out a door-hinge mortise on both leaves of the joint — door edge and jamb rabbet — from a single setting, so the two mortises align without re-measuring.


✦ how NOT to use it

Not-for: jobs the butt gauge should never do

Dangerous: misuse that injures the user

Damaging: misuse that ruins the tool or the work

Beginner-trap: mistakes that look fine until they aren't

Lineage-misuse: treating it like its ancestor or descendant


correct use

What it's genuinely good at. Laying out a hinge mortise so the door leaf and the jamb leaf align without re-measuring — the exact job Stanley's own factory instructions for the No. 95 describe in four steps (transcribed in full on Internet Archive, "Stanley Improved No. 95 Butt Gauge"): (1) square the mortise ends — with the door fitted in its frame, the gauge's machined edges strike knife lines for the top and bottom of each mortise on both door and jamb simultaneously; (2) gauge the door/jamb setback — one spur registers from the back of the rabbeted jamb, the other from the edge of the door, both correctly positioned by the tool's fixed geometry in a single setting; (3) gauge for hinge-leaf thickness — a separate bar with its own spur marks mortise depth, using a guide line on the gauge's base so the mark starts and stops exactly at the squared knife lines; (4) a variant procedure exists for doors/jambs receiving a nailed-on strike or stop, where the width spur is reset to the strike/stop width.

How to use it well. Set it once against an already-hung or test-fitted door and frame, and trust the fixed-head geometry rather than re-measuring by hand between the jamb and door marks — the entire value of the tool is in not re-setting.


✦ matching

does: transfers an aligned hinge-mortise layout (position, setback/reveal, and depth) from door jamb to door edge in a single setting; squares the mortise-end knife lines using its own machined edges as a registration face.

suits: new-construction door hanging, door/jamb replacement matched to existing hinge positions, restoration work on period doors, and any hand-tool hinge-mortising job where the builder wants the door and jamb mortises to align without separate measuring steps.

kit-fit: PAIRS WITH a marking/cutting knife (for the actual scribed lines), a chisel (for chopping the mortise), and a router plane (for flattening the mortise floor to depth) — fitz's own documented sequence. SUBSTITUTES FOR the combination of a plain Marking Gauge + try square + separate depth measurement, collapsing three re-settings into one. Does NOT replace a router hinge-mortising template for production/volume work — see Lineage-Misuse.

not-for (project-keyed): general marking or layout work unrelated to hinge mortises (no source found describing it used this way — its fixed-head geometry is purpose-built to one clearance standard and offers no advantage over a plain gauge for anything else); high-volume commercial door hanging, where the setup-per-door speed of a router template beats a hand-gauged layout.

access: a beginner can use one correctly by following the maker's own instructions step by step (as Stanley's factory sheet is written to do), but two independent, named accounts (a Sawmill Creek collector, a Fine Homebuilding commenter) describe owning one for years without being able to work out its multi-spur logic unaided — this is a tool whose correct use is not self-evident from its shape, unlike a plain gauge. Guidance (the original instruction sheet, or a modern equivalent) meaningfully changes the access picture.

revival: a maker restoring an old door, building new doors for an old house, or simply wanting the "set once, mark twice, aligned" workflow without buying a router jig has real reason to pick this tool up — Trevor Walsh's own account (kept his for years "for the day I buy an old home and build new doors for it") is exactly this revival moment in the wild.


anatomy


variations

VariantWhat differsWhat it's for
Stanley No. 92Traut's 1892-patented fixed-head/sliding-carrier mechanism; nickel-platedThe best-documented, earliest patented commercial butt gauge; discontinued 1939
Stanley No. 95 / 95½ / 94Introduced 1897; No. 94 substitutes japanned finish for nickel plating (WWII metal restriction); marked "PAT. 2-28-11" (underlying patent number not located this run)Stanley's long-lived successor line to the No. 92, "basically the same style gauge" per collector research
Goodell "Combined Hinge Gage and Square"Adds an actual square blade to the gauge body (US Patent 531,114, 1894) — the true square-bearing design, distinct from the Traut mechanismMade for Millers Falls and Sears/Craftsman for decades; a genuinely different anatomical answer to the same job
Dikeman No. 75 "Handy Butt Gauge"A documented copy of Horace Fulton's 1888 patent, produced after 1906Budget/private-label alternative to Stanley's line
Multi-spur designs (McCullough 1883, Biersdorf 1915)Three to eight scratch points on a single body, rather than one carrier repositionedSet every measurement for a job at once, no repositioning between marks

trades


lineage

Ancestors

Descendants

Contemporaries


history

Origin — tied to the spread of cast/wrought butt hinges in American building, honestly under-anchored. General hardware-history sources (retail/trade pages, not primary historical texts) state that cast-iron butt hinges were patented in England in 1775 and became the standard door hinge in American building through the 19th century, but this run found conflicting and weakly-sourced claims about the exact date range and did not locate a single authoritative citation — flagged as an honest gap rather than asserted as fact. What is better anchored: Fox's patent chronology shows a continuous run of dedicated butt/hinge-gauge patents beginning in 1872 and running through the 1920s (with a late outlier in 1956), which tracks the boom period of balloon-frame residential construction and mass-produced door hardware — but no source found this run explicitly states 1872 as an origin point for the tool itself beyond it being the earliest patent Fox's research located.

The Stanley line, the best-documented thread. Fox and multiple dealer records agree Stanley made an early unmarked/uncataloged wooden butt gauge before the patented No. 92 (1892, patent above, discontinued 1939 per Fox), then introduced the No. 95 in 1897, with the No. 95½ and No. 94 as variants of essentially the same design — the No. 94 substituting a japanned finish for nickel plating during WWII, a wartime metal-restriction substitution consistent with Stanley's broader catalog history. Every dealer listing found (eBay, Tooltique, Fine Tool Journal) marks surviving No. 94/95-family gauges "PAT. 2-28-11" — but this run could not locate the actual US patent number behind that Feb. 28, 1911 date despite checking Google Patents and DATAMP directly. That gap is stated plainly rather than guessed at.

A form-follows-failure sequence, sourced directly from the earliest verified patent. Traut's 1892 patent specification states its own rationale in almost textbook Petroski terms: a plain gauge requires separate re-settings for each of the three hinge-mortise measurements, and each re-setting is where a jamb/door mismatch creeps in. The patented fix — one fixed head, one sliding carrier repositioned rather than re-measured, one auxiliary depth point — is a direct, named answer to that specific failure, not a generic "better gauge" claim.

Manufacturing spread beyond Stanley. Fox's research (corroborated by an independently-fetched second version of the same article, published in a tool-collector club newsletter) documents Dikeman Mfg. Co., Goodell Tool Co. (supplying Millers Falls and Sears/Craftsman under the Goodell combined-square design), General Hardware Mfg. Co. of New York (copying Stanley's style for Montgomery Ward's "Lakeside" and Sears's "Craftsman" private labels), and Illinois Stamping & Mfg. Co. of Chicago (a 1928 cast-aluminum combination tool). Stanley itself is also documented manufacturing gauges sold under other companies' names — Winchester, Sterns, Shapleigh, Sargent, and Simmons — a private-label pattern this corpus has already documented for other Stanley layout tools.


✦ human side

Traditions & trades. Door hangers and site carpenters are the tool's core audience — Sawmill Creek forum user Jim Koepke states it plainly: "The Butt Gauge was a specialized tool to aid in the installation of Butt Hinges. If a new door is being installed in a frame, the measurements can be taken from where the previous hinges are in the frame and transferred to the door. The tool is smaller, taking up less room in the tool box than most other marking gauges." Fellow forum member Bill Houghton frames its narrowness directly: "They were/are optimized for architectural hinges — house doors. They are marking gauges, so you could use them for other purposes, but whether other gauges would be more comfortable/efficient — not sure." (Sawmill Creek Woodworking Community, "Butt gauges - who uses them/how useful are they?", thread started June 19, 2011 by Alfred Kraemer.)

A tool people own before they understand it. Two independent, named accounts describe buying or inheriting a butt gauge without knowing how it worked. Trevor Walsh (Sawmill Creek, "Stanley #95 Butt Gauge," thread started June 18, 2011 by Jim Koepke): "I got a minty one in box with instructions... I didn't understand it at the time, so I kept it on the shelf. Then I got into woodworking and realized what I had. I'm glad I kept it, it looks like it will be very handy for the day I buy an old home and build new doors for it." Fine Homebuilding commenter rockinroger, on a 1982 tip-page reprint (finehomebuilding.com, "Door Butt Gauge," originally by John Toly of Richmond, CA, FHB #8): "I have an old Stanley butt gauge. I can't figure out how it works. Anyone know?" — answered by fellow commenter huskiedad, who also adds a real trade note: "I've used the Butt Marker for hinges with a radius corner before routers. Use a corner chisel for square corners."

A working joiner's deliberate choice not to use one. fitz (writing as "1snugthejoiner"), a teaching joiner, documents her own hinge-mortise method for an Anarchist's Tool Chest class — an ordinary cutting gauge, a chisel, and a router plane, not a dedicated butt gauge — and explains her reasoning against a commenter's router-plane-instead suggestion: "I always fumble a bit drawing it across for a clean baseline." Another commenter, thekiltedwoodworker, needles the router-template alternative directly ("Router template? Hmmm... there's a good sarcastic blog post in there somewhere"), which is real, live evidence that hand-tool-vs-jig is an active fault line in this specific corner of the craft, not a settled question. (rudemechanicalspress.com, "Butt Hinge Installation," Feb. 17, 2019.)

Makers: Stanley Rule & Level Co. (Nos. 92, 94, 95, 95½), Dikeman Mfg. Co. (No. 75, a documented copy of Horace Fulton's 1888 patent), Goodell Tool Co. (supplying Millers Falls and Sears/Craftsman), General Hardware Mfg. Co. (private-label for Montgomery Ward and Sears), and named individual inventors across five decades — Marden, McCullough, Plante, Fulton, LeFrancois, Murphy, Wright, Goodell, Staples, Thompson, Gelbaugh, Carping, Duffy, Biersdorf, Wells & Meyer, and Palm. This is an unusually dense single-purpose patent sub-family for one narrow job.


✦ proof of existence

Earliest dated/patented example. US Patent 481,515, Justus A. Traut of New Britain, Connecticut, assigned to Stanley Rule and Level Co., filed Dec. 22, 1891 (Serial No. 415,867), granted Aug. 23, 1892 — read in full, including drawings, on Google Patents. This is the earliest butt-gauge patent independently verified this run against a primary document.

A denser prior-art trail than the single Stanley patent suggests. Jim Fox's tool-collector research (see references) documents an earlier, uncataloged/unmarked Stanley wooden butt gauge that predates the No. 92, and a continuous, separately-patented sub-family beginning with a Marden gauge in 1872 — twenty years before Traut's patent — through at least nine further named inventors into the 1920s, with a late outlier design in 1956. One of these, Wells & Meyer's "Butt Gauge" (US Patent 1,450,676, granted April 3, 1923), was independently cross-checked this run directly on DATAMP, not taken solely from the secondary source.

Museum/collection records. No formal museum-collection record (comparable to, e.g., a Smithsonian or Science Museum Group accession) was located for the butt gauge specifically this run — flagged as unexplored, not as a confirmed absence. In its place, the strongest available survey document is Jim Fox's own tool-collector-society journal article (CRAFTS of New Jersey, The Tool Shed, No. 179, March 2015, pp. 1, 3–4 — fetched directly as a PDF, and corroborated point-for-point by an independently-published 2026 web version of the same author's research), which photographs and catalogs over twenty distinct butt gauges from Fox's own collection, captioned by maker and patent date — the closest thing to a survey record found.

Dated/collector-market examples. Multiple independent, dated dealer and collector listings, each with photographs, corroborate the No. 92 and No. 95-family gauges as real, physically extant, traded objects: Worthpoint ("Stanley No. 92 Marking Gauge"), the Fine Tool Journal Online Store, OldTools.com, an Etsy listing for a No. 92, and Tooltique UK's listing for a No. 95 marked "PAT. 2-28-11."

Honest gaps, stated plainly. The exact US patent number underlying the "PAT. 2-28-11" mark found on every surviving No. 94/95-family example was not located this run despite direct checks of Google Patents and DATAMP — only the marked date was confirmed, not the number. No British or other non-American butt-gauge patent or manufacturing history was found in this pass; every source located is American in scope, and this is flagged as an unexplored gap rather than a confirmed absence of a UK tradition.


references


forge images needed


The reviewer's corrections (14)

Cite this entry: "Butt Gauge." Hewn Tool Library, hewn.build/tools/butt-gauge. Reviewed 2026-09-03. Also as plain Markdown.